CLEANROOM PACKAGE SOLUTIONS

2014年5月18日星期日

FFU use Manual








Specification
           Fan Filter Unit













1. Characteristic and use of the production
The Fan Filter Unit (FFU) is very universal purification equipment, normally installing on the every kind of frame, and it can form a highly clean environment for working. It has good effects on improving the clean-room’s condition, the quality of the production and the proportion of the finished product. The Workstation can widely use in every kinds of industry department and science lab, such as electron, national defense, exact instrument, pharmacy, agriculture and biology.

2. Parameter specification

Specification



Parameter             Model No.   
AL-FFU1175
Standard Dimension
1175*575*370mm
Air Flow
1000-1100 m3/hr
Average of Air Speed
0.45m/s(0~0.8m/s)
Efficiency of Filter
99.99%
Noise
65dB
Rating Power
160 W
Power Supply
220V
Weight
31kg
Dimension for Hepa Filter
1170*570*69mm


3. The structure’s characteristic and element
    1. The structure’s characteristic
As the sketch map, the Flow Workstation makes up of cabinet, centrifugal fan, HEPA filter and operational on-off. The cabinet material use cold board plastic coated. The clean cells use the wind system that can change wind power. Through this process of changing, the average wind speed in the clean working area will keep in a rated range (0.3~0.45m/s). This can prolong the using time of air filter.
2. The element of working
The airs go through the pre filter, then into the pressure cabin by centrifugal fan, and go through the hepa filter at last. At this time, the clean air could come out and flow to the working area. The pressure in the working area is not same, so this can prevent the dust from outside. In order to enlarge the area of purification, we’d better use a dispersing component at air exit.
The Sketch Map of the Workstation
1         Sliding Handle
2         Pre-filter       
3         Adjustable Component
4         Fan
                5  Hepa Filter
4. Adjust installation
1.      You’d better put this production in the highly rate clean environment, at least 100 thousand rate.
2.      The place you install it, should be away from the dust and the hypocenter.
3.      As the map, the FFU should be installed from outside purification area, and be rooted by angle iron.
4.      If you change the pre filter and high filter, you should do it according to this step: 1> the pre filter just need carry up it, then changes a new one.2> the hepa filter, you need open the cover board on the back, and then change it.

5. The operation of using
1.      In order to ensure the purification in clean area, open the power for 15 minutes before using.
2.      If you don’t use for a long time, please pull out the power pin. And before you stop using, you need clean it with the cleaner and some other tools that can’t produce fiber. If you use it again, do this in the same way.
3.      Do not have boil action in the purification area.
4.      According to your need, ensure the times of change the air.
5.      According to your need, adjust the fan’s rate.
6.      Do not put the sundries outside the pre-filter, in that case, it will reduce the wind and the ability of purification.
6. The analyzing and removing to troubles

Troubles
Reason
Solving
The average wind speed is under or up the Wind Rating
The fan ‘s pressure is too low or too high
Adjust the switch of the fan’s speed
The wind speed is slow although the switch has changed into the highest.
1.        Too much dust in Pre-filter
2.        The HEPA filter is disabled
1.      Clean or change a new pre-filter
2.      Change a new HEPA filter
The fan isn’t running
Power line can’t use
Examine the power line
7.     Maintaining of FFU
1.      According to the clean rate in environment, you need to change the air filter timely. (usually 1~6 months)
2.      When you change the pre-filter or HEPA filter, please stop the FFU first.
3.      Remarks in changing HEPA filter:
1)      Please be carful in changing the HEPA filter, in order to make sure the filter is whole.
2)      When changing a new HEPA filter, open the cover board first, takes off the old one and then fit on the new HEPA filter.
8. Transporting and storing
   This purification cell could be transported by normal vehicle, but in this process, make sure it’s water-proof.
   This purification cell should be stored in the house that temperature is between -10~ +40;the relative humidity should be lower than 80% and without acid and alkali corrosive gas.
   The storing time limit can exceed 180 days in the state of having been packed.
9. Examine
1.      When you open the box, please be careful for fear damage the purification cell.
2.      When you open the box, please check it whether it is your order production. If you have any question, please contact me in a week.
3.      Please pay attention to following circumstances:
1)      Do not operate the power switch in a short time again and again.
2)      This production can not have guard against riot ability, so do not operate in the circumstance of flammability and easy-blast.
3)      Please do not touch the element in the production. If you really need, please cut off the power first.
4)      Strictly prohibit refit the machine, or it will result in getting an electric shock or fire.
5)      When you need to examine the machine, please cut off power.
6)      Do not put heavy thing on the power line, or else it will be broken to get an electric shock or fire.
7)      When you change a new fuse, please make sure its capacitance is in the rated lost.
8)      If you do not use for a long time, please pull out the BNC connector plugs.
9)      If there is some special things happened, please stops using and connected our company.
10)  Please connect the power line with a natural BNC connector jack.
10. Attached Drawing

Equipment warranty card
             



Product

Period of validity

Model №

Producing date




The follow the table be wrote by the retailer.

Customers name

Contact №

Address

Postcode

Purchase date




Retailer (with stamp)
Guangzhou Anlai Cleantech Co., Ltd.
Contact name

Telephone
86 138 26021570





Anlai Cleantech Co., Ltd. (Stamp)
    
ALWV110810
                  
                           

         
        TEST REPORT

产品名称:     Fan Filter Unit
NAME OF SAMPLE



型号规格:1175*575*290mm
TRADE MARK & TYPE





              
Product name
Fan filter unit
Measurement
1175*575*290mm
Inspection sort
                       Factory inspection
Inspection items
(1)HEPA filter           
(2)Technology terms
                                    Test  Results
N0.
Test Items
Technology Requirement
Test Result
Result
1

Appearance
No scar, no uneven and uniformity of spray-paint
pass

2
Size
Measurement base on draft
pass

3
Efficiency
Filter efficiency
99.99%@0.3um
pass

4
Air flow
1000~1100m3/h
pass

6
Noise
(test away from 1m)
65db
pass

7
Air velocity of nozzles (m/s)
        0.3-0.45m/s
pass

Result

  
Inspector

Date


     







Guangzhou RKS Airclean Equipment Manufacturing Co., Ltd.


没有评论:

发表评论