CLEANROOM PACKAGE SOLUTIONS

2014年5月18日星期日

Air Shower Use Manual

                                         






Specification
                      Air Shower








    ANLAI AIRTECH CO., LTD


Foreword


Honorable customers,
Thanks for choosing our purifying equipments!

Please read this introduction carefully before you use the air shower.

This brochure will introduce all specialties about the air shower. It is designed according to the principle of clean room. Please read the brochure with additional introduction if you use the special products. Meantime, this brochure will not explain to the products which just the material or size are changed. By safety reason, please reading carefully and safekeeping for reference.

In order to operation safely, please the appointers who supervise the machine must be professional. When the machine has any problem, please you contact the appointed person or our company.

We possess of excellent teams for our after-sales service in order to perfect service. the satisfaction of customers is our target. If you have any questions, please do not hesitate to contact us.
Hot-line: 0086 20 26231609
Fax: 0086 20 26231609    
email: wangvanlu@gmail.com







Anlaitech– Make good quality air clean products
Content

1. Safety knowledge………………………………………………………………...............4
          i.              Product characteristic and use
        ii.              Using in environment
      iii.              Safety terms

2. Technology feature……………………………………………………………….............5


3. Configuration characteristic and principle…………………………………………6
          i.              Configuration characteristic
        ii.              Principle

4. Installation……………………………………………………………………….................6


5. Control panel and key-press description ………………………………………....7


6. Usage……………………………………………………………………………..................11


7. Troubleshooting…………………………………………………………………..............14


8. Maintenance……………………………………………………………………................14


9. Transportation and store………………………………………………………….........14


10. Unpacking and examination…………………………………………………….......14


11. Warranty paper and equipment warranty card……………………........15


12. Test report .........................................................................17


1. Safety knowledge
i. Product characteristic and use

The air shower is a necessary channel for people or goods entering into the clean room in order to minimize the amount of particulate contaminants. Personnel move through the air shower while the particulate contaminants are blow off by the clean high air velocity. It be widely used in electronics, micro-electronics, precision instruments, laboratory equipments, food processing, beverage, aviation, pharmacy, optical electricity, semiconductor etc.


ii. Using in environment

u       Temperature: 5℃ - 35℃
u       Relative humidity: less than 85% (+35℃)
u       Atmospheric pressure: 86Kpa – 106Kpa
u       The max dust concentration: 3500 granule/litre (dust particle less than 0.5µm)
u       Power supply: 380v; 50Hz


iii. Safety events
The basis of safety terms
l         Don’t set the equipment up on a big dirty and easy shaky place.
l         Don’t use some erodible , diluent or solvent liquid to wipe the equipment to avoid loss color or destroy the paint.
l         Forbid to use the following place: low temperature, high temperature, humid, lampblack, fog place etc.
l         Don’t scratch the surface of stainless steel by your hand or any petrous stuff.
The safety about electricity
l         Set the equipment up firstly and then get the electricity.
l         Please confirm the power supply before you use the equipment.
l         The fan’s power is 380v; 3 phase. The fan will be reversal eddy if you connect reversedly, then the speed will be reduced or naught. Now, you just change any phase .It will be ok.

The safety events about operation
l         This equipment has not blastproof. Please don’t use this machine in a explosive place.
l         In a normal atmosphere condition, this machine’s outlier resistance should be more than 20mΩ and the outlier resistance should be more than 2mΩ after humidity test.
l         Don’t repeat on or off the switch in one minute, that can protect the machine.
l         The door will be interlocked when it get power. Meanwhile, you just can open one door. The interlocked system will be out of control if you open the two doors in the same time.
l         The air shower will be work when you get in and the door closed. After air shower is finished, the entrance was closed. You only out by exit door. You can not to exit from the entrance that will be destroying the interlocked system.
l         In air shower working time, you can push the stop button to cancel the program and then you can open the two doors.
l         If you find any problem in the operation, please stop the program or cut off the power supply and then contact supervisor or our staff.
l         You must cut off the power supply before you troubleshooting in order to keep you and machine safely.
l         Forbid to refit the machine to avoid getting an electric shock or fire. We have warranty without refit of machine.
l         Don’t put the heavy stuff on the wire and push the wire. If the wire is destroyed, it is easy to get an electric shock or fire.
l         Don’t use the fuse over the limit when you change the new fuse.
l         Please cut off the power supply in a period of long-team suspension.
l         Please ensure grounding.


2. Technology feature

Product name: AIR SHOWER

Model: AL-AS1500/S
ED: 1500*2000*2800mm
ID: 1000*1930*2300mm
Material: Full stainless steel304 made.
Nozzle: 32pcs
HEPA filter efficiency: 99.99@%0.3um
Pre-filter: 75%0.5um
Power supply of fan: 380V. 50Hz 3.5KW





3. Configuration characteristic and principle

1)      Configuration characteristic
i.          It is a patent design. The corner of external box is arc angle. (We can design the corner of external box for right angle by customized.)
ii.        It adopts automatic control system. Also, it has interlocker, infrared detector. When the person come in the chamber, the two doors will be locked and the machine will be work automatically.
iii.      The external material is stainless steel or cold rolled steel. Regarding the cold rolled steel ,it adopts pickling technology and painted disposal for antistatic
iv.      The door, doorframe, handle, thicker floor and nozzle all is stainless steel.
v.        It adopts digital display and adjustable working time system on the display.


2)      Principle
After air through the pre-filter, the special fan press the air to the HIP box, then the air through HEPA filter. Finally, the high clean air comes out from the nozzle. Meanwhile, the high clean air can clean the dust particle from persons or goods quickly.

4. Installation

1)       For considering the usage period, we kindly advise you to set the machine up in the room, which has 100 thousand class or better.

2)       The installation place should be away from the volume dust.

3)       The steps for installingunassembled machine:

Confirm the placeà Lay the bottom boardà Set box upà Tighten the screws between board and boxà Install the doorà Tighten the screws between door and boxà Install the top boardà Tighten the screws between top board and boxà Adjust all joint screwsà Connect electrical wire à Install the control panelà Debugà Check

5. Control panel and key-press description
A. control panel
A.    key-press in air shower control panel:
1. E-stop: The red e-stop inductor turn on once press the e-stop key-press at any time, and all outlet will be cut off automatically except the light. Once pressed it again, the system will come back the initialed state. This key-press is mainly used in the state of unlocking the entrance and exit door, stopping the air showering automatically and other maintenance.

2. Air shower: Pressed the key-press after the entrance and exit door are locked, system is turning to the showering process. This key-press is mainly used in the state of door magnet or infrared inductor is out of control or fan maintenance.

3. Light: the air shower lighting can be on and off once press the light key-press. This key-press is mainly used in the state of the door magnet is out of control or light maintenance.

4. up time and down time: It not only can prolong the showering time when press this key-press before or after showering but also can adjust or option in the inner parameter setting.

B.    air shower inductor light and digital pie display
1.air shower countdown display: It is double red digital pie display, when working it display the showering time setting and showering leavings time and menu parameter when setting menu.
2. Entrance door open: This light is on when the entrance door is opened. It can be checked weather the outside magnet is ok.

3. RF switch: This light is on when body at the induction area. It can be checked weather the photoelectricity switch is ok.
4. Exit door open: This light is on when the exit door is opened. It can be checked weather the exit door magnet is ok.
5. Air shower: When the fan is turned on automatically or by hand, this light is on.
6. E-stop: It is at the emergency state when this light is on.
7. Light: The light is turned on when someone press the light key-press and it can be press for on and off again.

Warning: Please do not touch any key during operation.







C.    circuit board diagram, input and output description

文本框: Outside locker文本框: Inside locker文本框: Fan
文本框: Lighting inducting light
文本框: Infrared detector文本框: outside magnet文本框: Inside magnet 









C. operation information

1. Strong AC input inlet
a. power supply: 220VAC (silk-screen is 220V AC)

2. Strong AC output inlet
a. fan: 1A 220VAC ( connected AC wire, silk-screen is fan)
b. lighting: 1A 220VAC (it can connect the relay if many lights, silk-screen is lighting indicator)
c. working indicator: 1A 220VAC (silk-screen is working indicator)
d. power indicator:1A 220VAC (silk-screen is power indicator)

3. Weak AC input inlet
b. outside door magnet switch: silk-screen is outside door magnet
c. infrared inductor switch: silk-screen is infrared

4. Weak AC output inlet
a. infrared switch power supply: 12VCD (silk-screen is 12V GO)
b. outside door lock: 200Ma DC12V (outside door lock)
c. inside door lock: 200Ma DC12V (inside door lock)

         6. Usage
A.    description for air shower working parameter setting
1. System has one outer time parameter setting: It can modify the showering time setting, outer parameter setting through the up time and down time key-press directly.

2. In parameter setting, the air shower comes into the state of inner parameter setting when press the e-stop key-press for 3 seconds continuously. At the same time, it shows SJ in digital pie. E-stop key-press is used as setting key-press; air shower key-press is used as changed-page key-press, up time and down time key-press is used for adjusting setting parameter. For example, when pressed the air shower key-press, the digital pie will shower TI. TO. TC. TL. Td. Tn6 circularly. Press the up time and down time key-press will shower the parameter of prolong time or function state. System has 4 inner time and 2 function parameter setting: TI entrance door unlock prolong setting. TO exit door unlock prolong setting, TC air shower unlock setting, TL light prolong setting, Td function setting, Tn door exchanged setting. After setting, it will save and come back setting state if there is no operation in 5 seconds.

B.    air shower working parameter setting operation
1. Air shower time setting: this is option for outer time parameter. The showering prolong time can be changed through up time and down time key-press before or after showering, the adjustment time us 1-99 seconds, and it also will show on double digital pie. 5 seconds later, system will save the parameter automatically.

2. Entrance door unlocking prolongs setting: This is option for inner time. When pressed the e-stop key-press continuously for 3 seconds, digital pie will show: SJ system comes to the inner parameter setting; When pressed air shower key-press, digital pie will show: TI and pressed up time and down time key-press again, entrance door unlock prolong time can be checked and the unit is second. It can be adjusted from 0-99 seconds through pressed up time and down time key-press, confirmed and came to next option through pressed air shower key-press. If there is no operation in 5 seconds, system will save parameter and exit the setting.

3. exit door unlocking prolong setting TO: after finish entrance door setting, it still needs to press the air shower key-press during in 5 seconds, then comes to the exit door unlock setting (TO), it can be checked and adjusted during 0-99 seconds through pressed up time and down time key-press. Confirmed and came to next option through pressed air shower key-press. If there is no operation in 5 seconds, system will save parameter and exit the setting.

4. Prolong unlocking setting after showering TC:
After finish light setting, pressed air shower key-press again during in 5seconds, it comes to prolong unlocking setting, checked and adjusted light prolong time from 0-99minutes through up time and down time key-press. confirmed and came to next option through pressing air shower key-press. If there is no operation in 5 seconds, system will save parameter and exit the setting.

5. Function setting Td.
Setting 0 is common type, the process is “entrance –- induction – showering –exit”. Setting 1 is non-induction type; the process is “entrance – showering – exit”. Setting 2 is no door type, the process is “induction – showering”

6. Door exchanged function setting Tn
There are two states for door exchanged function setting: 0 and 1. setting 0 is regulate statesetting 1 is exchanged. For example, once the front and back door are exchanged in live fixing and fixed up the setting is 1, it will change to regulate state.


C.     air shower working process
1. Enter into clean area
1.1 Opened the outside door who want to enter into the clean area, the inside lock will be locked automatically in order to prevent un-clean air come into the clean area, and at the same time, light in the air shower and working light induction outside will turn on.

1.2 After entered into the air shower and closed the outside door, the voice prompting system will say “Please step into the induction area”. The infrared system begins to check weather there is someone. If yes, it will turn to showering process.

1.3 Outside and inside door will be locked before showering. The fan will ran and begin to showering, meanwhile, the countdown is beginning to count. The voice prompting system will say Please turn your body 360 degree during operation”

1.4 If system check there is nobody in the air shower after outside door is closed, inside door will be unlocked automatically and come back to the waiting state and the infrared will continue to check, if there is someone, inside and outside door will locked and begin to showering.

1.5 In the process of showering, when someone press the up time and down time key-press, the voice prompting system will say Please dont press any key during operation

1.6 In the process of showering, when someone press the e-stop key-press, it will stop showering, and press the key-press again, the state will be cancel.

1.7 After showering, inside door will be unlocked. The voice prompting system will say “Operation is completedplease leave through the back door back door”.

1.8 When someone exit from the air shower and inside door is closed, system will return to initial state and wait to next usage.

1.9 After showering and inside door are unlocked, if someone still do not leave the air shower after in the stated time, system will default that someone is out and system will come back to the waiting state.

1.10 After the light is on, if there is no operation in the stated time, the light will be off automatically.

2. Exit the clean area
2.1 Opened the inside door, the outside door locked will be locked automatically, light in air shower and working indication light will be on.

2.2 Enter into the air shower, closed the inside door and system begin to check weather there is someone in it, if not, inside and outside door will be unlocked.

2.3 If checked there is someone in it, when someone open the outside door, the inside door will be locked. If closed the outside door, system will back to initial state.

2.4 If happened special state, people can choose back to clean area. When someone open the inside door and outside door is locked, system will come back to initial state.

2.5 After opened outside door and system checked that there is nobody in it in stated time, at this time if opened the outside door, system will enter into clean area process; if opened the inside door, system will exit clean area process.

2.6 After the light is on, if there is no operation in the stated time, the light will be off automatically.




7. Troubleshooting
Malfunction
Reason
Solution
Average velocity lower or higher than the rating.
3 phase is connected wrong
Adjust 3 phase
If 3 phase is connected right, the air velocity is still low
1. The pre-filter gather a lot of dust. 2. The HEPA filter is not working.
1. Washing the pre-filter or change new one.
2. Change the new HEPA filter.
The fan is not working.
The connection of fan power has some problem.
Checking the connection of fan power.
8. Maintenance
1)       By the clean rate of environment, usually change pre-filter about 1-6 months and HEPA filter about 6-12 months.
2)       Usually, supervisor should be checking the clean rate of clean zone by the particle counter in each two months. If the checking result isn’t noncoincidence with the required rate, please check it. (Leak or the HEPA filter is null). If the HEPA filter is not working, please change new one.
3)       Please cut off the power supply when you change the prefilter or HEPA filter.
4)       Attention about changing the HEPA filter:
u       Please ensure the filter paper with intactness when you change the HEPA filter. Don’t touch the filter paper.
u       Please check the HEPA filter in a bright place before you change it. If the filter paper with any leak, please don’t use it.
u       When you change the HEPA filter, please open the lid firstly, and then take the press stick off. Finally, take the null filter out, and change the new one. (Please the arrow of HEPA filter should be coincidence with air flow arrow.) Meantime, you will set back the lid up before ensuring the frame was airproofed.
9. Transportation and store
1)       Transportation: It is suitable for normal conveyance, but it can’t put sidle and impacting. Meanwhile, please don’t put it directly down below sunning, raining or snow.
2)       Store: the packing equipment should place in a breezy warehouse with the humidity of no more than 85%. Meantime, the environment can’t contain any acidic, alkaline or corrosive air.
3)       The expiration of filter is available in 180 days in packing state.
10. Unpacking and examination
1)       Please open the packing with attention.
2)       Please check the product is right after unpacking, and then checks everything with packing list. If found any wrong, please contact us in one week.

Warranty
Notice:
1) From the date you buy this production, we would start to calculate the guarantee. In guarantee period, if in correct operation status, the production has any problem, we would supply service for free. The customer should save this document and supply it to us when you need service. Normally, the guarantee period is 12 months.
2) We will provide a charged service for the follow status:
i.             Customers can’t to show the warranty or valid receipt.
ii.           The warranty hasn’t the stamp, date and retailer’s name. The malfunction caused by the operation method, which it didn’t follow the introduction.
iii.         The malfunction caused by disassemble, repair and refit without manufacturer authorization.
3) The warranty’s item must be written by the customers and the period for 12 months.
4) We can’t renew the warranty for any missing.


Maintenance record:

Maintenance date
Malfunction and solving
Transactor
Sign for examination

















YANING® Equipment warranty card
             



Product

Period of validity

Model №

Producing date




The follow the table be wrote by the retailer.

Customers name

Contact №

Address

Postcode

Purchase date




Retailer (with stamp)
ANLAI INDUSTRIAL EQUIPMENT TECHNOLOGY CO., LTD
Contact name

Telephone
86 20 26231609




YANING Co., Ltd. (Stamp)
    
ALWV130316

                                              

         
        TEST REPORT

产品名称:     Air Shower
NAME OF SAMPLE



型号规格:1500*2000*2800mm
TRADE MARK & TYPE





              
Product name
Air shower
Measurement
1400*2850*2180mm
Inspection sort
                       Factory inspection
Inspection items
(1)HEPA filter           
(2)Technology terms
                                    Test  Results
N0.
Test Items
Technology Requirement
Test Result
Result
1

Appearance
No scar, no uneven and uniformity of spray-paint
PASS

2
Size
Measurement base on draft
PASS

3
Efficiency
Filter efficiency
99.99%@0.3um
PASS

4
Air shower duration
0~99 seconds
PASS

5
Interlock system
Interlock is credible
PASS

Photoelectric control
Air Shower run automatically
while two doors are closed
PASS

6
Noise
(test away from 1m)
65dB
PASS

7
Air velocity of nozzles (m/s)
        25~30m/s
PASS

Result

     the Air Shower reaches the technology requirements
Inspector

Date


     




Guangzhou Anlai Airclean Equipment Manufacturing Co., Ltd.
copy right @www.cleanroomffu.com-2005

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