CLEANROOM PACKAGE SOLUTIONS

2015年1月15日星期四

Air Shower Tunnel Simple Introductions Save the Time for your Clean Room

English Name: AIR SHOWER TUNNEL / AIR SHOWER PASSAGE
Chinese Name: 风淋通道
Application: Industrial clean room entrance facilities
Nickname: ​​Air shower
Contents
1 Introduction
2 Works
3 Main features
4
Facilities Role
5 Air Shower tunnel configuration
6 Troubleshooting

1 Introduction
Air shower tunnel is clean plant and ancillary clean room equipment for blowing the
surface dust of attached to the body and belongings before entering clean area, at the same time play the role as an airlock room to prevent unpurified air into the clean area. It is purify the material and equipment to prevent effective outdoor air pollution the clean area, versatility, with all the clean room and supporting the use of clean room. Air shower tunnel decontamination area suitable for large enterprises.

Nickname: Air shower (AIR SHOWER ROOM), clean room air shower, clean air shower, clean air shower room, air shower clean room, air shower doors, air dust blowing room, air shower channel, air shower tunnel, air shower passage

2 Works
Air inside Air shower tunnel by the fan's role filtered by the primary filter into the plenum, then through HEPA air filters, the clean air spray out from the air shower room high-speed nozzles, nozzle angle can be adjusted, effectively clean the dust of people or carry items attached to the surface of dust, blowing dust into the primary air filters, so the cycle can achieve the purpose of the clean air shower.


3 Main features
1 , the use of more appropriate clean room principle arc angle design
2, the system automatically control operation, two-door electronic interlocking, and a photoelectric sensor. Once door closed infrared sensor automatically blowing leaching, two door automatically locked during showering, only go out from the air shower exit door;
3, the overall production of cold-rolled steel , the outer surface electrostatic spray
4, door, floor base, nozzles are made ​​of stainless steel , nice
5. Touch soft keys time relay , LED display and setting air showering time, the range of 10-99s adjustable( PLC control system is available);
6, using the pre-filter, high level filtration system with HEPA filter, filtration efficiency : 99.99% , to ensure the purification level
7, the air nozzle outlet winds of up to 25m/s or more, blowing wind speed on the human body 18m/s or more.
8, using EVA sealing material , high sealant performance
9 , the use of imported electronic components, reliable performance
10, with stainless steel multi-angle adjustable nozzle, double volute winds of low noise external rotor fan, surface wind speed is greater than 25m/s;
11 , advanced noise reduction device system mute .
12 , modular design, assembly, transportation is very convenient
13, single-chip microprocessor controller , intelligent voice prompt system , automatic air shower at the time by the control system voice prompts people to have the order to complete the blowing dust leaching process.
14, LED display can indicate showering time, and working status.
15 , infrared photoelectric sensor switch control air shower, avoid unmanned air blowing.


4 Facilities Role
Air shower tunnel is personal purification device to enter the clean room use. It uses high-speed blow clean air into the room to get rid of people who poured the dirt. Its nozzle can be adjusted in order to effectively remove dust from humans and prevent outside contamination entering the clean area. It can also be applied to large cargo air shower .

Personal / cargo shower is necessary equipment for human / cargo entering and leaving the clean room and simultaneously play the role of a sealed gas chamber clean room.
In order to reduce the human / cargo attached large number of dust particles, air filtered through HEPA filter then clean air through injection nozzle can be rotated in all directions, effectively and rapid removal of dust particles, dust particles after clearing and then from the primary filter, after the HEPA filtered recirculated into the air shower area.

In order to achieve the best results blow shower, the personal / cargo shower nozzle outlet design wind speed can reach 25m/s or more, blowing wind humans minimum 18m/s, the initial air shower time factory set to 10 seconds .

Air shower tunnel provides a modular assembly, it can be assembled into the actual needs of the air shower size of various lengths.

5 Air shower tunnel configuration



4. Troubleshooting
(1) Fan unable to start
check the power plug is plugged in
check whether the E-top switch is pressed (E-stop switch on the outside of the cabinet)
confirm the above two are normal still unable to start, please contact with our company
(2) Air shower unable to showering
check whether the E-top switch on the control panel is pressed, such as emergency stop light is red then do not showering, press the emergency stop button will be ok
check whether the front door is in a closed state, the front door is not closed under good conditions then does not showering
check to see if standing in the sensing area. Again pass through sensing area can be ok.
(3) Lighting the lamp is not lit
check whether the lamp is damaged, if so , please replace the lamp.
Please check the lighting key on the control panel is pressed, such as light indicator is not on, lights are also not lit, press the light button will be ok
(4) Air shower low wind speed
check the voltage is lower than the rated voltage of the fan
if the air shower has been used for a period, check whether the filter is dirty enough need replaced.
(primary filter replaced generally 1-6 months, HEPA filter replaced usually 6-12 months )


air shower export packing

More types design of air shower tunnel, contact with us for best design for your clean room
Sort by: Vanessa Wang
Skype: wangvanlu
Email at: wangvanlu@gmail.com
Web: www.cleanroomffu.com

2014年12月1日星期一

Bio-Pharma Industrial Clean Room Solutions----------Sampling Booth


SAMPLING BOOTH:

MATERIAL OF CONSTRUCTION: SS 304 (1.2 MM)
EXTERNAL DIMENSIONS Max (WXDXH):2000 X 2000 X 2350   MM      
INTERNAL DIMENSIONS (WXDXH):1900 X 1500 X 2000MM     

SPECIFICATION SAMPLING BOOTH

Dispensing Booth / Sampling Booth designed to provide Class 100 working environment at rest with built in scavenging system to ensure Product, operator as well as surrounding environment Protection.

CONSTRUCTION : SS 304 (0.8 MM)

Except Filters and motor-blower assemblies which will be in standard execution.


HEART OF SYSTEM COMPRISES OF

Ø   Imported Minipleat HEPA Filter with hot melt technology, which conforms to EU 13 Grade, with an efficiency rating better than 99.99% for 0.3 μ at supply position.

Ø   Imported Minipleat HEPA Filter with hot melt technology, which conforms to EU 13 Grade, with an efficiency rating better than 99.99% for 0.3 μ at exhaust position.

Ø   Prefilter which conforms to EU 4 Grade, with efficiency of 90% down to 10 micron These Filters are basically made from micro-Fibre-glass media and are inherently washable.

Ø   Intermediate filter which conforms to EU 7 Grade, with efficiency of 95% down to 3 micron. These Filters are basically made from micro-Fibre-glass media and are inherently washable.

Ø   Motor Blower provided are statically and dynamically balanced, Supply of sufficient capacity and static pressure is used to take care of airflow requirement for entire life of HEPA. Blower is high performance, noise abated, light weighted statically and dynamically balanced.

Ø   SS 304 Double Walled Side Panels.

Ø   Dwyer Make Magnehelic Differential Pressure Gauge (0 – 25 mm: 2 Nos.) to monitor pressure drop across intermediate filter & HEPA filter and (0-10mm: 1No.)  To monitor pressure drop across PRE Filter with respect to ambient

Ø   Electrical control panel mounted on the side panel of the unit.

Ø   Fluorescent Light (250 Lux)

Ø   ON/OFF Switches for motor & lights

Ø   5/15 Amp single-phase switch socket for external equipment.

Ø   DOP Test port at upstream of HEPA filter


PERFOMANCE

Ø   Air cleanliness         :          ISO Class 5  (ISO 14644-1:1999 (E)

Ø   Air Velocities           :         0.45 ± 0.05 mps

Ø   Air Flow                   :          Vertical - Recirculatory

Ø   Noise Level              :     Less than 67 dB on Scale ‘A’ when Ambient is not greater than 55
                                                                           dB on Scale ‘A’

Ø   Vibration Level        :      Minimum


POWER SUPPLY  :    230 V AC   1-Ø 50HZ

2014年11月27日星期四

GMP Clean Room and GMP Standards

GMP Clean Room and GMP Standards

GMP Introduction

GMP is the abbreviation of Good Manufacture Practice, is the reasonableness of the production process, the applicability of the production equipment, accuracy and normative of the production operations made ​​mandatory requirements. The latest edition of " Good Manufacturing Practice ( revised 2010 ) ‘’ was October 19, 2010 defined by the Health Ministry for consideration by hereby release , since March 1, 2011 came into effect.
GMP is the basic criteria for pharmaceutical production and quality management, is the key processes affected product quality in production of pharmaceutical preparations entire process and the manufacture of APIs. Vigorously promote drug GMP, in order to avoid possible contamination of pharmaceutical production processes and cross-contamination to reduce all kinds of errors occur, is an important measure to improve the quality of medicines .
At present, drugs produced in China sales in worldwide required manufacturers not only to comply with the of China 's version of 2010 GMP norms, but also in line with international EU / GMP standards, FDA-c GMP requirements.
GMP did not list the biological clean room design, construction, testing and other requirements. The details should refer to the relevant GMP implementation guide, drug GMP certification examination assessment standards, FED209E, ISO14644, ISO14698, IEST, international GB / T, EN1822 standards
Clean room and contamination control technology is one of the main means to ensure that GMP successful implementation.

Biological Clean Room Standards



Air Clean Class Level
Bio- clean room air clean area is divided into four areas:
Class A - high-risk operation area, which directly affects the operation area. Like sterilization tunnel oven, aseptic filling, bottle opening, autoclave cooling zones required 100 clean class laminar flow. Direct impact on the quality of products, called Class A.
Class B - indirect effects of the sterile operating area directly surrounding the class A area, like aseptic filling room, autoclave cooling room.
Class C and D - into the transition clean zone of the sterile production area. Preparation Room, changing rooms and a buffer room.



GMP RSP Grading in Different Standards Roughly Contrast





Prepared By: Vanessa Wang from Web: www.cleanroomffu.com


2014年11月17日星期一

What is the difference between clean booth and modular clean room?

What is the difference between clean booth and modular clean room?

1. Clean booth
Clean booth, also known as clean shed / softwall clean room / ISO5 laminar flow clean booth /1000class ISO6 clean booth/ 10,000 modular clean room, transparent plastic sheeting to prevent static electricity in the chaotic stream of clean room space surrounded by a small space, using HEPA or ULPA and independence of air conditioning units and become a more senior of the clean room, the level of 100 to 10,000 , the interior space of about 2.0 meters in height, covering an area of ​​about 50m2 or less, four pillars can be installed wheels, for flexibility in the use, supporting Air shower use.

2. Clean booth material :
Framework clean booth generally three types: stainless steel square pass, iron square pass, aluminum.
Clean the top shelf material generally three types: stainless steel, cold rolled steel spray , anti -static power grid around the curtain , (anti-static ) acrylic sheet .
Clean air section , the general choice FFU laminar flow hood (FFU laminar flow air supply unit )
Clean booth envelope materials generally include : anti-static curtain around , (anti-static ) acrylic sheet.

3. clean booth purification level selection:
More customers will choose one thousand clean booth , or ten thousand clean booth , a small number of customers will choose one hundred or ten thousand . In short, clean booth -level choices that customers need cleanliness may be, but relatively clean booth closed , such as when selecting clean booth level is relatively low , they tend to bring some side effects : insufficient cooling capacity , will shed staff in a clean I feel more hot, so the actual and the customer communication process , you need to pay attention to this point.

4. The cost of the clean and dust-free workshop shed comparison:
Generally speaking , most customers will clean booth built in the clean room , but some customers do not want to build a separate clean room, clean booth in the air conditioning system and does not consider air shower , pass the case of window cleaning equipment , etc. cost clean booth is about 40% to 60% clean room cost , depending on the customer 's choice of clean booth material , as well as the size of the clean booth . The greater the need to clean the area , the cost of clean and dust-free workshop shed will be smaller compared to the difference.

5. clean booth advantages:
A. Construction of fast, easy installation
B. low cost , easy maintenance
C. easy to control , FFU each comes with fan;

6. clean booth drawbacks:
A. because of the extensive use of FFU fan filter unit , so clean booth noise may be relatively large ;
B. FFU comes with fan , fan and more, to maintain high frequencies ;
C. due to reasons of space air , clean shed will often feel hot ;







2014年11月4日星期二

Biological Safety Cabinet Specifications of Anlaitech Brand is On sales! Now!!

Biological Safety Cabinet Specifications of Anlaitech Brand

On sales!! Cost only 4876USD PER UNIT EX FACTORY

Model:  BSC-1500II-B2-X
Working area: 1300*600*660mm(W*D*H)
External size: 1500*850*2200mm(W*D*H)
Material: epoxy powder coated cold rolled steel for body
work zone made of 304 stainless steel
Safety height:</=200mm
Max opening: 400mm
Inflow velocity: 0.53m/s
Down flow velocity: 0.33m/s
Filter: 2set HEPA filter (99.999%@0.3um)
Noise:</=65dB
Front window: two layer toughened glasses (T=5mm)
UV lamp: 30W*1
Fluorescent lamp: 28W*1
Lighting(Lux)>/=800
Water and Gas tap: 1pc of each
Waterproof socket: 2pc
VFD display, microprocessor control system
Airflow:100% air exhaust
Cast wheel: directional wheels
Power: 1500W, 220V 50hz, 1phase


Welcome to us for details...
Order more save more!!
Sales Consultant, Vanessa ( email: wangvanlu@gmail.com)
Web: www.cleanroomffu.com

Matched Medical Standard ISO


2014年10月15日星期三

We also not expect such a short period of time to complete 6sets Air Shower Clean room

We also not expect such a short period of time to complete 11sets Air Shower Clean room
Customer of AIMTR Electronics(
EMS industry) orders 11sets Air Shower room from us, delivery time beat our limited , fixed term must be used these air shower for their EMS industry clean room area, and only 24 hours downtime per month, but give a slightly shock to our manage Mr Liu who charged clean room equipment producing section, but order is signed, we shall try our best to do so.
Leave our sourcing and production times are only seven days time, and the quality is also very demanding, how to do it ? Procurement, is expected to open, spraying, grinding, assembly , quality control, packaging, logistics after a brief meeting, the rapid division of labor, work instantly .







Unexpected things tend to happen miraculously, orders 25th of Sept. smooth delivery than expected for almost a full day ahead of time to the customer. Afterwards, we Section Chief Liu and his colleagues are still surprised: " We did not expect such a short period of time to complete all set air shower rooms ," perhaps anxious customer anxious mentality appeal to every one of my colleagues , and it can not play out of our own imagine the energy to.

Prepared by:Corporate Communications Department of Anlaitech

2014年9月22日星期一

Clean Room Automation Concept

Currently, injection drug Association (PDA) as the representative to agencies are actively promoting clean room and laboratory automation environments, thus completely eliminating the need for manual operation, the experiment paperless monitoring. In the clean room, a clear recommendation on the sampling point as quickly as possible to complete the automation of the collection . The following is a PDA- EM manual recommends :

"…by clean room touch pad and computer is automatically sent the terminal data to the clean room ."
" The program involves the need for manual data collection , data must be collected through a portable product to download data directly to a computer system in order to achieve the direct transmission of data , there is no risk of contamination ."


In the laboratory , the report also advocates automation , the following is recommended that EM manual :

"Analysis environmental data and Development Trend is the core to descript the process stability and evaluation of the overall control performance ."
EM report must be "…accurate , traceable , timely and have a good file backup file .”


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