Plant scale evaluation form

                                                      Plant scale evaluation form (1) – production capacity assessment

- Note: the factory according to their own situation, choose plant size evaluation form ( 1 ) / ( 2 ) one of which can be filled when the factory can not provide financial documents to confirm the size of the factory proved , the auditor should use this factory recommended methods for evaluation.
- The auditor must clearly explain to the factory to use this table, and afterwards as factory disagrees with the results of the assessment should be modified only by formal financial documents to prove to the TÜV.

- Capacity assessment form based on actual production or product production capacity to fill the last year of the factory by the manufacturer , in an audit , the auditor checks should be required , the manufacturer is obliged to provide the relevant production records ( eg : production of certain products monthly statistics report ) to prove the authenticity of the filled contents.

- If the capacity of the following claims in doubt, but the factory can not provide sufficient proof, TÜV and GMC audit staff reserves the right to specify the capacity suspicious in the report.

Monthly peak season monthly production capacity X = the average unit price was estimated peak monthly production capacity = X 12 (The number of rows in this table is not enough to fill your own increase attached.)

PRODUCT NAME	Monthly output of the season (pieces or sets )	An annual month of the season	Unit Price （RMB）	Peak monthly production capacity （RMB）	Estimated production capacity （RMB）
AIR SHOWER	100PCS	9	20000	200 thousand Yuan	500 thousand Yuan
FFU(FAN FILTER UNIT)	1500 PCS	3.9	3000	150 thousand Yuan	700 thousand Yuan
LAMINAR FLOW CABINET	150 PCS	3.4.5.9.10.	8000	120 thousand Yuan	300 thousand Yuan
PASS BOX	300 PCS	3.4.5.9.10.	3000	90 thousand Yuan	400 thousand Yuan
MODULAR CLEANROOM	50 PCS	3.9	40000	200 thousand Yuan	500 thousand Yuan
MINI-PLATED HEPA FILTER	2000 PCS	3.9	200	40 thousand Yuan	400 thousand Yuan
SEPARATOR HEPA FILTER	2000 PCS	3.9	300	60 thousand Yuan	400 thousand Yuan
POCKET FILTER	15000 PCS	3.4.5.6.9.10	100	50 thousand Yuan	300 thousand Yuan
HEPA FILTER BOX	12000 PCS	3.4.9.10.11	600	120 thousand Yuan	300 thousand Yuan
PREFILTER	50000 PCS	3.4.5.6.9.10	100	50 thousand Yuan	300 thousand Yuan
Total（RMB）：					4100 thousand Yuan
Which exports estimate (RMB)：					700 thousand Yuan

Factory Name : Guangzhou Anlai purification equipment Co., Ltd. Factory assessor : ( Signature seal)	TÜV auditor : ( Signed )
TÜV auditor opinions :

Quotation Sheet about HVAC Ventilation System V type filter,pleated Prefilter and Pocket air filter cost

HVAC Ventilation System V type filter,pleated Prefilter and Pocket air filter Quotation Sheet.
Prepared by Vanessa Wang

Prodct Ref: www.cleanroomffu.com

No.	Description	Unit	Qty	Unit Price USD
1	V type filter Medium filter	pc	220
	Size:592*592*292 (W xH x D)
	Frame: Plastic
	Efficiency:F8
	Air flow:2400CMH
	No.of packs:4packs
	Gasket at air outlet side (back of flange)
	Initial resistance:≤120pa
2	V type filter Medium filter	pc	180
	Size:592*287*292 (W xH x D)
	Frame: Plastic
	Efficiency:F8
	Air flow:1500CMH
	No.of packs:4packs
	Gasket at air outlet side (back of flange)
	Initial resistance:≤120pa
3	Pleated Prefilter	pc	550
	Size:592*592*46mm (W xH x D)
	Frame: Cardboard
	Efficiency:G3
	Air flow:4500CMH
	Fine protect metal mesh at one side
	Initial resistance:＜40pa
4	Pleated Prefilter	pc	500
	Size:490*592*46mm (W xH x D)
	Frame: Cardboard
	Efficiency:G3
	Fine protect metal mesh at one side
	Initial resistance:＜40pa
5	Pleated Prefilter	pc	750
	Size:287*592*46mm (W xH x D)
	Frame: Cardboard
	Efficiency:G3
	Fine protect metal mesh at one side
	Initial resistance:＜40pa
6	F6 Pocket filter,592*592*360mm,6pokets,Aluminum	pc	200
7	F6 Pocket filter,490*592*360mm,5pokets,Aluminum	pc	484
8	F6 Pocket filter,287*592*360mm,3pokets,Aluminum	pc	484
9	F6 Pocket filter,592*592*600mm,10pokets,Aluminum	pc	484
10	F6 Pocket filter,592*490*600mm,8pokets,Aluminum	pc	484
11	F6 Pocket filter,287*592*600mm,5pokets,Aluminum	pc	100
	Amount Based on FOB From Guangzhou China Compact V cell filter Aluminum plate Pleated Prefilter with double-protect net F7 Pocket air filter(Europe Standard) My skype: wangvanlu  We are the manufacturing of all types air filters,if you interesting you can contact with us for best price.

How is the air shower design in your clean room factory

Polished stainless steel 304 Nozzles for the Modular clean room air shower and dynamic pass box.
With the best looking and nozzles outlet diameter is 300mm so can serve big air volume from the air shower and laminar flow pass box.
The air shower nozzles quantity depends on the air shower size,our best sold is double-side air showering air shower,and there are many customers required three-side air shower that install air shower nozzles on the top to make vertical air current air shower to achieve best air flow results.

How is the air shower design in your clean room factory?www.cleanroomffu.com we can give you best solution or your air shower is the best in the world please kindly:
Share your idea with us for our advanced promotion of the air shower,it would be great appreciated,and any we adopts to our design HEPA filer and Prefilter will present to you which suitable for your air shower replacement,be quickly!

Nozzles for air shower

Nozzles for Pass box

HEPA and ULPA Filter Storage, Transportation, Installation and Technical Specification

HEPA and ULPA Filter

        Storage, Transportation, Installation and Technical Specification

1: Product Character and usage.

HEPA and ULPA filter (abbreviation: air filter) : a purification spare part effect for 0.3um particle or 0.12um particle, the filtration effective more than 99.95% - 99.9995%, it used for electronic, pharmacy, food, beverage , precise instrument, cosmetics ,field and so on. The product transit and use must be according to our illustration so that ensure the product character in use.

2: Transportation and Storage:

1: The filter must be placed in container according to arrow direction on carton

when it is on transportation to prevent filter media and separator from damage

or peel off. (E.g. picture 1)

2: when the goods in carrying, we hold it in hands must in diagonal, the carrier must be careful, prevent filter slip in hands.

3: the goods pack in three floors and wrap up the goods with clear plastic. And then protect by Plywood protect at outside.

4: the filter place on a plate according the arrow direction, and keep out of more

than 20kg strength with the goods.

5: the storage should be balancing temperature, clean, dry and good ventilate

environment.

6: the goods in storage should be place on pallets keep form moisture. (E.g. picture

4)

7: The package’s heights could not be more than 3 floors, in case of the bottom filter take on too much pressure.

8: If the goods storage time more than 3 year, it should be retest!

3: Open the carton：

1:  open the carton and turn over the direction, take out the filter and split the PE bag at flat place. (E.g. picture 5)

2:  the filter was carried by hands without any media touch. In case of there is some Object touch the media, we need retest principle!

4: Installation and adjust

1: the filter should be installed in constant temperature, constant pressure and constant humidity environment. If you need fix in special environment, (such as high temperature, high humidity), please choose special HEPA filter. Terrible environment will reduce filter life. Even if can not work well, please check the media and the frame if all right before install. Otherwise please contact us.

2: when you install the filter, please pay attention for the air proof between the filter and install frame, (or cabinet). The carriage bolt press on the gasket 1/3 thickness should be best. We advise use our company gasket to ensure the air proof (If you use the High temperature filter, it must be use our high temperature gasket).

3: when you change the filter, please clear the rust on the wall in case of the rust and particular fall on the filter media as result broken.

4: please install the filter according to the air flow arrow direction.  The arrow direction is air flow outlet.

5; please hold the filter frame by hands and move it into vent slowly. You can not support the filter media by hands or head (e.g. picture 8) 

5: Notice item:

A; Mark Significance:

△      Pay attention to operate

 ○      Forbid to process

●      Enforce forbid

        

B: Transportation and Storage

   ●   Transport filter in flat

   ○   The hands have gloves to carry the filter.

○   The packing height can not more than three floor.

△   Pay attention moisture

○   Forbid Storage outside

△   Pay attention storage time

   C: Open and install

   ●   while open the carton or transportation, don’t touch the filter media with hands or other object.      

○  when you install the filter, please don’t rap the frame.

   △  Open the carton and check if the media and frame ok.

△  Install the filter according to the arrow direction. 

△  when you install the HEPA filter with clapboard, pls pay attention to ripple with air flow direction.( (e.g. picture 7)

6: Filter structure:

Frame, gasket, filter media, spacer, glue, hot-melt spacer, protective net, PU foam.

7: The HEPA filter life and maintenance

A: General speaking, if the filter finally pressure is double or triple than primary pressure, it is time to change a new air filter.

B; please check and test the area clean class, the test date should satisfy with workshop require.

C: if you often change the pre-filter or secondary filter, it can prolong the HEPA filter life. 

8. Problem and solution

             

Problem	Reason	Solution
There is some particular when you scan	1:the surface of media has particular 2: the frame have small aperture.	1: with the air blow the filter for a while, the particular will take off 2: repair glue
After installing in clean room, we find there air leakage	1; the gasket was broken 2: the installation frame or air hole has small leakage	1: change the gasket. 2: check the install frame and air hole. Proof it with glue.
After finishing installation, the clean room system can not reach requirement in test.	1.       Clean room inside is sub-pressure. 2.       The system pressure is not enough.	Increase air flow in system
Find there is a lot of air leakage	The filter is damaged	Change filter
The air system supply enough rating air flow, but air velocity is still small	The filter reached its rating capacity for dust holding	Change filter