CLEANROOM PACKAGE SOLUTIONS

2014年5月23日星期五

Operation Manual of Laminar flow cabinet













Specification
          Laminar flow Cabinet






ANLAI CO., LTD





Foreword


Honorable customers,
Thanks for choosing our purifying equipments!

Please read this introduction carefully before you use the Clean Bench.

This brochure will introduce all specialties about the Clean Bench. It is designed according to the principle of clean room. Please read the brochure with additional introduction if you use the special products. Meantime, this brochure will not explain to the products which just the material or size are changed. By safety reason, please reading carefully and safekeeping for reference.

In order to operation safely, please the appointers who supervise the machine must be professional. When the machine has any problem, please you contact the appointed person or our company.

We possess of excellent teams for our after-sales service in order to perfect service. The satisfaction of customers is our target. If you have any questions, please do not hesitate to contact us.
Hot-line: 0086 138 26021570
Fax: 0086 20 26231609   
Email: wangvanlu@gmail.com





ANLAI – Develop the purification technology with the world together!


Content
1. Safety knowledge………………………………………………………………..……………………….4
          i.              Product characteristic and use
        ii.              Using in environment
      iii.              Safety terms

2. Technology feature…………………………………………………………………………………….…5


3. Configuration characteristic and principle……………….………………………………….5
          i.              Configuration characteristic
        ii.              Principle


4. Installation…………………………………………………………………....………………………….…7


5. Control panel ……………………………………………………………………………………………… 7


6. Operation ………………………………………………………………………….…………………………8


7. Troubleshooting…………………………………………………………………………….…..….…….9


8. Maintenance………………………….……………………………………………………..………….…9


9. Transportation and store………………………………….…………………………….….………9


10. Unpacking and examination………………..…………….…………………………………….10


11 .Attachment: warranty paper and equipment warranty card………………….11


12. test report ……………………………………………………………………………………………….12



1. Safety knowledge

i. Product characteristic and use
The ANLAI series Clean Bench is very universal purifying equipment , and it can form a highly clean environment for working. It has good effects on improving the clean-room’s condition, the quality of the production and the proportion of the finished product. The Workstation can be widely used in every kind of industry department and science lab, such as electron, national defense, exact instrument, pharmacy, agriculture and biology.
The Clean Bench has two types. One is Level clean bench, and the other one is vertical clean bench. And more, for vertical clean bench: 1) desk type;
2) normal type; 3) biology type.

ii. Using in environment

u       Temperature: 5 - 35
u       Relative humidity: less than 85% (+35)
u       Atmospheric pressure: 86Kpa – 106Kpa
u       The Purification rank: 100rank
u       Power supply: 220v; 50Hz; 1 phase

     iii.              Safety item
The basis of safety terms
l         The production only can be used in a clean room. Please don’t set the equipment up on a big dirty and easy shaky place.
l         Don’t use some erodible, diluent or solvent liquid to wipe the equipment to avoid loss color or destroy the paint.
l         Forbid to use the following place: low temperature, high temperature, humid, lampblack, fog place etc.

The safety about electricity
l         Set the equipment up firstly and then get the electricity.
l         Please confirm the power supply before you use the equipment.

The safety events about operation
l         In a normal atmosphere condition, this machine’s outlier resistance should be more than 20mΩ and the outlier resistance should be more than 2mΩ after humidity test.
l        If you find any problem in the operation, please stop the program or cut off the power supply and then contact supervisor or our staff.
l        You must cut off the power supply before you troubleshooting in order to keep you and machine safely.
2. Technology Parameter:

Product name: Clean Bench
External Dimension: 1500*900*1580mm
Internal Dimension: 1470*600*650mm
Cabinet material:
Table board: SUS304 (T=1.0mm)
Purification rank: 100rank@0.3um
HEPA filter: EN1822:99.99%@0.3um
Power supply: 220V/50Hz

3. Configuration characteristic and principle

1) Configuration characteristic
As the sketch map, the Clean Bench makes up of cabinet, centrifugal fan, HEPA filter and operational on-off. The cabinet material use cold board and powder coated or SUS304 and the work table always choose SUS304. The clean bench uses the adjustable wind system that can change wind speed. Through this process of changing, the average wind speed in the clean working area will keep in a rated range (0.3~0.6m/s). This can prolong the using time of air filter.

2) Principle
The air goes through the pre filter, and then into the pressure cabin by centrifugal fan and go through the HEPA filter at last. During this processing, the clean air could come out and flow to the working area. The pressure in the working area is not same as outside, so this can prevent the dust from outside.







Sketch Map for Level Clean Bench



1.     Control panel
2.     Light (40W,2pcs)
3.     HEPA Filter (H13)
4.     Glass (6mm)
5.     The electrical outlet
6.     The Pre filter(G1)
7.     Centrifugal fan (220V,275W, 2sets)
8.     The wheel with brake (4pcs)
9.     The support foot (4pcs)
10. Power line


4. Installation
1.     You’d better put this production in the highly rate clean environment, at least 100 thousand rank to use this production. In this case, it will prolong the use time of filter.
2.     When you install it, the place should be away from the dust and the hypocenter.
3.     After installation, please clean the equipment carefully with dust collector.
4.     After cleaning, Please test the air velocity using anemoscope. If the average air velocity is less than 0.30m/s, please enlarge the fan’s air volume; If bigger than 0.50m/s, please reduce the fan’s air volume. When the air velocity is in the range of 0.40m/s +/- 20%, it would start to use.

5. Control panel
1) Power supply: 220VAC, 3W
2) Display: The pressure is displayed in three-figure and air velocity is displayed in tens digit.
3) Test Voltage: 0-5V refers to 0-500Pa.
4) Voltage for pressure tester: 12VDC
Control Panel



Circuit Map
6. Operation

1. “On/Off” (If you do not press this button, the key button for “light” and “Sterilize” is invalid.)
Please connect the circuit according to the circuit map, and make sure that all wire is no problem, and then press this button, the indicator light is on, and display the original pressure. All indicator light would be off if you press this button again.

2. “Fan”
    At “ON” status, please press this button for working. And it is adjustable by up and down.

3.“Light”
At working status, you could press this button to control the light.

4. “Sterilize”
At working status, you could press this button to control the sterilization light.

5.“Pressure display”
This pressure display use to check the HEPA filter’s pressure drop. When the pressure is in standard range, it is green indicator. But if the result is not in that range, it would be alarming.

7. Troubleshooting
Malfunction
Reason
Solution
Average velocity lower or higher than the rating.
The power supply isn’t steady
Adjust the speed button
When the fan is in high speed, the air velocity is still low.
1. The pre-filter gather a lot of dust. 2. The HEPA filter is not working.
1. Washing the pre-filter or change new one.
2. Change the new HEPA filter.
The fan is not working.
The connection of fan power has some problem.
Checking the connection of fan power.


8. Maintenance
1)       According to clean rank for this production, please replace or wash the pre-filter in fixed time, normally 2-3 months.

2)       Please sterilize the environment in fixed time too. You’d better to clean the sterilization light to keep good function.


3)       When the fan is in high speed but still the air velocity is low (lower than 0.30m/s), you should change a new HEPA filter.


9. Transportation and store

1)      Transportation: It is suitable for normal conveyance, but it can’t put sidle and impacting. Meanwhile, please don’t put it directly down below sunning, raining or snow.

2)      Store: the packing equipment should place in a breezy warehouse with the humidity of no more than 85%. Meantime, the environment can’t contain any acidic, alkaline or corrosive air.

10. Unpacking and examination
1)      Please open the packing with attention.

2)      Please check the product is right after unpacking, and then checks everything with packing list. If found any wrong, please contact us in one week.
a)       According to the clean rate in environment, you need to change the air filter termly. (usually 1~6 months)
b)       When you change the pre-filter or HEPA filter, please stop the operation of Clean Bench first.
c)        Remarks in changing HEPA filter:
                        i.              Please be careful in changing the HEPA filter, in order to make sure the filter isn’t be harmed.
                      ii.              When changing a new HEPA filter, open the covering board first, take off the old one and then fit on the new HEPA filter.

Warranty
Notice:

1)      We will provide a charged service for the follow status:
i.            Customers can’t to show the warranty or valid receipt.
ii.          The warranty hasn’t the stamp, date and retailer’s name. The malfunction caused by the operation method, which it didn’t follow the introduction.
iii.        The malfunction caused by disassemble, repair and refit without manufacturer authorization.
2)      The warranty’s item must be written by the customers and the period for 12 months.
3)      We can’t renew the warranty for any missing.






Maintenance record:
Maintenance date
Malfunction and solving
Transactor
Sign for examination
















ANLAI® Equipment warranty card
             
Product

Period of validity

Model №

Producing date




The follow the table be wrote by the retailer.

Customers name

Contact №

Address

Postcode

Purchase date




Retailer (with stamp)
Guangzhou ANLAI Co., Ltd.
Contact name

Telephone
86 20 26231609


ANLAI Co., Ltd. (Stamp)
    
ALWV110124

                                              

         
        TEST  REPORT

产品名称:     Clean Bench
NAME OF SAMPLE



型号规格:1500*900*1580mm
TRADE MARK & TYPE





              
Product name
Clean Bench
Measurement
1500*900*1580mm
Inspection sort
                       Factory inspection
Inspection items
(1)HEPA filter           
(2)Technology terms
                                    Test  Results
N0.
Test Items
Technology Requirement
Test Result
Result
1

Appearance
No scar, no uneven and uniformity of spray-paint
No scar , no uneven and uniformity of spray-paint
Pass
2
Size
Measurement base on draft
Measurement base on draft
Pass
3
Efficiency (Filter)
Filter efficiency
99.99%@0.3um
Filter efficiency
99.99%@0.3um
Pass
4
Noise
(test away from 1m)
=65db
=65db
Pass
5
Average wind speed
        0.3-0.4m/s

 Pass
Result

     the Clean Bench reaches the technology requirements
Inspector

Date





     










Guangzhou Anlai Purification Equipment Manufacturing Co., Ltd.    

2014年5月22日星期四

Anlai Company Internal Use: The Clean room products of monitoring and measuring control procedures

The Clean room products of monitoring and measuring control procedures
1 objective
Monitoring and measuring  for all kinds of the characteristics of the productEnsure that all of products accord with the quality requirements of the provisions, and verify delivery of products to satisfy customer's requirements
2 Scope of application
The procedures are suitable for all kinds of products(including raw materialpurchased partcooperation partsemi-finished productsfinished product)characters testingverifying and monitoring.
3 Terms Glossary
3.1TestThrough the observation and judgmentappropriate according to the measuring, test of compliance evaluation
3.2 verifyThrough the provision of objective evidenceto meet the requirements has been recognized
3.3 Incoming quality controlFor the different kinds of products which enter into the company(including spot purchase, outward processing come back and customer samples) should proceed quality features a group of operation compliance validation                                                                                             
3.4 In process quality controlFor the all products which in production should measuring and test and verify, then  determine whether their compliance with the quality requirements.
3.5 First item inspection The products for try production should measure or verification  before the commercial productionconfirm the quality meets the requirements than allow into mass production.
3.6 Independent inspectionProduct quality testing or validation activity are proceed by producer themselves.
3.7 Crosschecking: After working process to process before or First-line managers to producersProduct quality supervision or validation activity
3.8 Final inspections professional staff to already complete machining process of the corresponding semi-finished products and finished goods before storing in packaging or deliver the customer before and after the quality inspection or before validation activity
4 Responsibility
4.1 The manufacturing quality control class leader, supervision and management of all kinds product quality inspection activities, inspection report for examination and approvaltracking and validation nonconforming product processing modeParticipate in the implementation of and review the corrective action and preventive measuressuggestion for outstanding achievements inspection personnel or dereliction give rewards and punishments, etcResponsible for the standard that presses a regulation and implementation method, process inspection incoming inspection and final inspection, product audit and full size inspection activitiestruthfully record test process and result.
4.2 General manager/Manufacturing minister: Responsible for special products (Project) emergency release approval
4.3 The direct production (operating) workers from each  manufacturing department  should be responsible for the first inspection, self-check and mutual inspectionEach basic management personnel should be responsible for confirmation of first inspection and mutual inspection. 
5 Working procedure
5.1 R & D department in conjunction with the manufacturing department quality control , national and international standards or customer requirements combined with the practical condition to make the products’ quality inspection standard ,test or validation methods , determination criterion or the acceptance criteria; All kinds of inspection activities should be carried out strictly according to the regulation (required), and to determine correctly if they are qualified or not .
5.1.1 When the incoming products (including the purchasing products, customers with property, hair outside (external) processing returns product) arrive to the factory, the relevant personnel(purchasing department/warehouse controller) notify the incoming inspection personnel from the quality control department (r&d technology related personnel) to the site, and then to record the inspection results faithfully and to determine if they are qualified or not according to the raw material/outsourcing parts inspection standards " and " the sampling inspection rules "relevant regulations and on the basis of the quality of the product of the corresponding standard (requirements) and inspection or validation methods for inspection.
5.1.1.1 All kinds of products belong to the range of verification  should test and collect as well as keep the suppliers’ related quality report (quality certificate) for future reference according to the corresponding verification method verification.
5.1.1.2 After the examination or validation for qualified incoming judge products, the inspection personnel should stamp "qualified" seal on the product (tag) or provide corresponding proof (report), and check the incoming number (or keeping/use)
by the warehouse (or keeping) personnel .
5.1.1.3 After the examination or verification of materials to be determined as unqualified products, the inspection personnel should suspend (paste) "unqualified" logo on the products, and inform the related personnel (purchasing department/sales) to deal with them according to the “ nonconforming control procedures ".
5.1.1.4   If the product can't be tested on time or can’t wait for the inspection results, then it should be put forward an urgent production application by the manufacturing department and deliver to the general manager or the manufacturing department minister for approval. It can release until the striking logos are done, and notify the process inspection personnel to strictly control the product’s quality. The releasing time  is limited by the test time required. When the test result is “unqualified”, the quality control department shall be notified immediately to stop the production, and retrieve the already released products as well as completes the logo to deal with.
5.1.2 In the process of production (processing)for all kinds of products shall be tested ,examined or verified according to the corresponding workshop working instruction inspection requirements, quality plan/control plans requirements, related inspection standard and inspection method.
5.1.2.1 When products are transferred into the continuous production, the machine (process) operator should often self-check the necessary number products, in order to verify the device, mould, product’s quality is stable or not ; The First-line managers are responsible for sampling inspection & validation .
5.1.3 The quality control department inspection personnel for each process confirm the first results according to relevant products (process) inspection standard and inspection method ,and do detection test according to certain time interval extraction, filling out inspection records (report), and reporting the qualified problem, tracking validation processing results.  When it is necessary, they have the right to inform  a moratorium on the production to ensure the products can comply with the quality requirements.
5.1.4 If it has to release the rejected products due to the production, the manufacture department shall work together with the related r&d technicians to analyze and confirm the final product quality defects effects and the waste correct prevention capacity. Then the manufacture production scheduling researchers propose the exception application to the general manager (or the manufacture department minister) for approval. The inspection personnel should do some striking logo for releasing, and notify the final inspection personnel to strictly test the released products’ quality; Once the great influence wan found , it should stopped the exception release, and retrieve the already released products as well as completes the logo to deal with.
5.1.5 For incoming (including semi-finished products and finished products) or the products ready to deliver to the customers , the quality control department finally inspection personnel should determine if the products are qualified or not according to the finished products inspection standards "& " the sampling inspection rules "relevant regulations on the basis of the quality of the product of the corresponding standard (requirements) and to test or check out the methods for inspection as well as record the inspection results faithfully .
5.1.5.1 Once the products are tested to be qualified, the inspection personnel should stamp "qualified" in the product labels (process card) .
5.1.5.2 When the products are determined to be substandard products by the test, the inspectors should hang or stick the mark on the product with “disqualification”, and notify the relevant personnel to isolate the storage according to the <Nonconerrorforming product control procedure>to dispose,and follow the tracking validation processing results.
5.1.6 Quality control department should arrange officials to sample and audit all kinds of packaging products in proper frequency to verify compliance with all specified requirements(such as product, packaging, labeling, etc.);When customers have  requirements, they should test the full size and functional verification in the frequency as customers’ requirements, the results are submitted for customer review.  
5.2 In order to prevent the misuse or the ship wrong goods, the right inspection marks should be choosen in inspecting various products according to the actual situation. The inspection mark including: inspection pendingqualifiedmutatis mutandisdisqualificationjudgment pendingdispose pending etc. Specific requirement according < Identification and traceability management approach> to carry out.
5.3 Inspection records’ (report) fill inapproval dispose statisticsanalysis and storage.
5.3.1 All kinds of inspection personnel should according the rule or requirement to record inspection process accurately and completely, the judge inspection results or handle suggestions should be written neatly and kept the surface clean.
5.3.2 All kinds of inspection personnel should according the rule or requirement to record inspection process accurately and completely, the judge inspection results or handle suggestions should be wrote neatly and kept the surface clean.
5.3.3 Inspection records (report) should be hand in confirmation or for examination and approval step by step in time, the “disqualification” in the record(report) should informrelevant departments to deal with as < Unqualified control program> in time, the related personnel of quality control department should be responsible for tracking verification and reporting nonconforming product processing results.
5.3.4 Quality records(report) should be collected regularly to the related statistical analysis personnel of quality control department, and choose appropriate statistical analysis technology statistical classification, draw figure, analysis quality trend of change, find out the cause of the existing or potential, plan to correct or preventive measures, and regularly or timely report to the related management for decision-making reference.
5.3.5 Incoming inspection statistical results should be submitted to general logistics department purchasing group to review as a basis of qualified suppliers.
5.3.6 Quality control department should assign part-time (or full-time) personnel to responsible for the inspection record and relevant information of the collectionclear upclassification index, keeping properly and use, specific requirements according to records control program execution.
5.4 The quality inspection posts should choose the personnel who have appropriated training and obtained necessary qualification. The corresponding skills to ensure the competence. The training methods according <Employee training management program>to execute.
5.4.1 The quality control division chief should periodically organize assess on inspection personnel’s professional ethics,the quality performance and competency-based. The results need to be submitted to general logistics department human administrative group to deposit in employees' personal files as the main basis for choosing, promotion, raises and reward in the future.
6. Related / supporting documents
6.1<The control of nonconforming product>
6.2 <Providers to develop and review management approach>
6.3< Identification and traceability management approach>
6.4 <Control of records procedure>
6.5 <Staff training and management procedures>
6.6Different kinds of products/ Operating standards and methods of inspectors
6.7Sampling inspection standards


7Quality records
7.1Various types of product testing records The serial number: AL/QER- Product monitoring and measurement -01-A/0

Company official website: www.cleanroomffu.com


Product Cataloge tell you What are we selling:

Product Cataloge tell you What are we selling:

Air Purify equipment                    Consumable For clean rooom

1400 Air Shower                     Anti-static bag,& Polyethylene Series
1590 Air Shower                     ESD Chair Series
Automatic Air Shower                 Gloves & Finger Cots Series
Patent Air Shower Series               Mat&Wrist Strap Series
Surrounded high efficiency Air shower    Clean room Wipe Series
Pass Box                           Clean room clothes Series
Pass Box with Air Shower              Sticky Mat Series
Fan Filter Unit(FFU)                                                    
Level Cean Bench                    Related knowledge of the purify equipment
Vertical Clean Bench                 Basic knowledge of the air shower
Clean Bench with curtain             Food micro-pollution control by air shower
Hand Cleaner&Drier                The operation of Pass box& Air shower
Self-purification Equipment           Feature of the New fresh air Cabinet
Clean shed                         Feature of the Self-purification Equipment
The HEPA Unit                     Caution about use the Electronic Pass box&pass box
New Fresh Air Cabinet
Pharmaceutical Nagetive Weighing booth

HVAC Ventilation System Air filters

Mini-Pleated HEPA filter
HEPA filter with clapboard
ULPA filter
High-heat resistance HEPA filter
High-humidity HEPA filter
V bank HEPA filter
Pocket filter
V cell medium filter with plastic frame
Tank-style HEPA filter
Hooded HEPA filter
Pleated Prefilter with cardboard frame
Primary air filter with metal frame

Laboratory Furniture Series

Lab central bench
Island bench
Side-wall bench
File cabinet
Fume hood
All kinds cabinet

Source from: www.cleanroomffu.com



Congratulations! Anlai had signed a contract for large quantity of HEPA filter Box


UCustomer: Pechiney Group was founded in 1855 in France, the early days of a chemical plant, and later the development of aluminum products.

Ordered: 650pcs HEPA filters box
With below size: 1260*680*380mm HEPA filter box,
H14 Mini-pleated HEPA fiter: 1220*610*96mm,3000m3/h
Epoxy powder coated steel made HEPA filter box
With air flow control valve.
Qty: 300pcs

680*680*380mm HEPA filter box,
H14 Mini-pleated HEPA fiter: 610*610*69mm,1000m3/h
Epoxy powder coated steel made HEPA filter box
With air flow control valve.
Qty: 200pcs

554*554*380mm HEPA filter box,
H14 Mini-pleated HEPA fiter: 484*484*69mm,500m3/h
Epoxy powder coated steel made HEPA filter box
With air flow control valve.
Qty: 150pcs

Contract sign date: 17th,May,2014

300pcs HEPA filter box is already out:



Thanks for you support, Pechiney
We will continue our best service and quality products to you.
Shared by: Ms Vanessa Wang,skype: wangvanlu

2014年5月19日星期一

Download newest brochures of AL 1400 AIr Shower Room

Download newest brochures of AL 1400 AIr Shower Room
Clidk on our website: www.cleanroomffu.com
Or contact with us at wangvanlu@gmail.com for easy get