Modular Cleanroom 100Class GMP standard Negative pressure Weighing Room ...

The difference between the clean room and clean booth(Modular clean room)

More and more customer prefer easy installed clean booth(Modular clean roo, softwall clean room as named) for cost saving, to keep a clean area space.

Then Anlaitech company engineer would take more information about clean booth to share, if any professional in clean room trade, we would much appreciated your comments !

Thank you for reading.

The difference between the clean room and clean booth(Modular clean room)

 

1. Clean booth material :

Framework of clean booth generally three types:50*50/50*80/50*100 stainless steel square but, iron with epoxy powder coated in square tube , 40*40 aluminum.
The top shelf material of clean booth generally four types: stainless steel plate, cold rolled steel spray epoxy, anti -static air curtain, (anti-static ) acrylic plate .
Airflow Supply Parts, the general choice FFU laminar flow hood (FFU laminar flow air supply unit )
Walls of clean booth materials generally include: anti-static air curtain, ( anti-static ) acrylic plate.

2.Clean booth purification level of choice:

More customers will choose 1000class clean booth(Modular clean room), or 10000class clean booth, a small number of customers will choose one hundred or ten thousand clean class clean booth. In short , clean booth-level choices depends on customers requirements, but relatively clean booth sealed closed, such as when selecting clean booth level is relatively low, often bring some side effects : insufficient cooling capacity, staff feel more hot in the clean booth, so the actual and the customer communication process , need to pay attention to this point.

3. The cost of the clean room and clean booth comparison:

Overall, most customers will built clean booth in the clean room, but some customers do not want to build a clean room, clean booth does not consider air conditioning system and air shower room, pass box these cleaning equipment, etc. the cost of clean booth is about 40% to 60% of the clean room cost, also depending on the customer 's choice of clean booth material, as well as the size of the clean booth. The larger the area needs, with a clean room cost difference will be smaller compared.

4. clean booth advantages:

A. Construction fast, easy installation
B. low cost , easy maintenance
C. easy to control , FFU each comes with fan;

5. clean booth drawbacks:

A. because of the extensive use of FFU air filtration units , so clean booth noise may be relatively large ;

B. FFU own fans, to maintain high frequency, but most clean room choose FFU own fans instead of HEPA filter box also maintain high frequency;

C. due to space airflow supply , clean shed inside will often feel hot ;

D. If not clean booth built in the clean room, due to the lack of protection in effect filter, high efficiency filter life compared with the clean room, will be shortened, the higher the cost of long-term use.

We are in clean room business many years, chose Anlaitech to built a perfect clean room for your factory!

www.cleanroomffu.com

Email at: wangvanlu@gmail.com / sales@anlaitech.com

We are in Guangzhou China.

Our Mini-Pleated HEPA filter

Mini-Pleated HEPA filter of Anlaitech Brand

Product Introduction<<<

Mini-pleated HEPA filter made ​​of ultra-fine glass fiber; with hot melt adhesive separated, plastic glue can be sure that the folds spacing, to ensure the best airflow through to reach a high dust holding capacity, full use of the filter media. Double-side spray mesh grille protect net to protect filter media not damaged, special sealant ensure the tightness of the entire filter. Frame uses hard anodized to increase the degree of corrosion resistance and durability. Each filter has been strictly tested before factory.

Features: High efficiency, low resistance, light weight, thin, easy installation, low running costs.

Application: Electronics, medicine, food, semiconductor manufacturing, Atomic, precision machinery, cosmetics and other places required high clean class.

Material and Operation Conditions

Media	Glass fiber
Sealant	PU Polyurethane
Frame	Aluminum/Galvanized steel/Stainless steel
Protect net	Spray diamond mesh
Separator	EVA hot melt adhesive
Gasket	PU Polyurethane, EVA, Neoprene
Filter Efficiency (EN1822)	CH3: 99.97-99.99%@0.3μm CH4: 99.995-99.999%@0.3μm
Max. Temperature	70℃
Max. Humidity	80%

Dimension & Parameters<<<

Model	Size (W×H×D)mm	Air flow(m³/h)	Intital Resistance(pa)	Final Resistance(pa)	Media area (m2)	Dust Holding(g)	Efficiency
AL-MH-001	305×305×69	260	≤200	400-600	2.5	150	CH3-CH4
AL-MH-002	484×484×69	700	≤200	400-600	6.6	400	CH3-CH4
AL-MH-003	610×610×69	1000	≤200	400-600	10.7	650	CH3-CH4
AL-MH-004	610×915×69	1600	≤200	400-600	16.0	950	CH3-CH4
AL-MH-005	1220×610×69	2100	≤200	400-600	21.3	1000	CH3-CH4
AL-MH-006	484×484×96	1000	≤200	400-600	10.2	620	CH3-CH4
AL-MH-007	610×610×96	1500	≤200	400-600	16.2	980	CH3-CH4
AL-MH-008	1220×610×96	3100	≤200	400-600	31.9	1920	CH3-CH4

Customized design is welcome.

Check our HEPA filter producing, feel free contact with us for best price!

Click our web: www.cleanroomffu.com for more HEPA filter information!

Now our HEPA filter oder full to our Spring New Year Festival( 14th of Feb to 25th of Feb), contact with us to order a good delivery, do not wait!

Air Shower Tunnel Simple Introductions Save the Time for your Clean Room

English Name: AIR SHOWER TUNNEL / AIR SHOWER PASSAGE

Chinese Name: 风淋通道

Application: Industrial clean room entrance facilities

Nickname: ​​Air shower

Contents

1 Introduction
2 Works
3 Main features
4 Facilities Role
5 Air Shower tunnel configuration
6 Troubleshooting

1 Introduction

Air shower tunnel is clean plant and ancillary clean room equipment for blowing the

surface dust of attached to the body and belongings before entering clean area, at the same time play the role as an airlock room to prevent unpurified air into the clean area. It is purify the material and equipment to prevent effective outdoor air pollution the clean area, versatility, with all the clean room and supporting the use of clean room. Air shower tunnel decontamination area suitable for large enterprises.

Nickname: Air shower (AIR SHOWER ROOM), clean room air shower, clean air shower, clean air shower room, air shower clean room, air shower doors, air dust blowing room, air shower channel, air shower tunnel, air shower passage

2 Works
Air inside Air shower tunnel by the fan's role filtered by the primary filter into the plenum, then through HEPA air filters, the clean air spray out from the air shower room high-speed nozzles, nozzle angle can be adjusted, effectively clean the dust of people or carry items attached to the surface of dust, blowing dust into the primary air filters, so the cycle can achieve the purpose of the clean air shower.

3 Main features
1 , the use of more appropriate clean room principle arc angle design
2, the system automatically control operation, two-door electronic interlocking, and a photoelectric sensor. Once door closed infrared sensor automatically blowing leaching, two door automatically locked during showering, only go out from the air shower exit door;
3, the overall production of cold-rolled steel , the outer surface electrostatic spray
4, door, floor base, nozzles are made ​​of stainless steel , nice

5. Touch soft keys time relay , LED display and setting air showering time, the range of 10-99s adjustable( PLC control system is available);
6, using the pre-filter, high level filtration system with HEPA filter, filtration efficiency : 99.99% , to ensure the purification level
7, the air nozzle outlet winds of up to 25m/s or more, blowing wind speed on the human body 18m/s or more.

8, using EVA sealing material , high sealant performance

9 , the use of imported electronic components, reliable performance
10, with stainless steel multi-angle adjustable nozzle, double volute winds of low noise external rotor fan, surface wind speed is greater than 25m/s;
11 , advanced noise reduction device system mute .
12 , modular design, assembly, transportation is very convenient

13, single-chip microprocessor controller , intelligent voice prompt system , automatic air shower at the time by the control system voice prompts people to have the order to complete the blowing dust leaching process.
14, LED display can indicate showering time, and working status.

15 , infrared photoelectric sensor switch control air shower, avoid unmanned air blowing.

4 Facilities Role

Air shower tunnel is personal purification device to enter the clean room use. It uses high-speed blow clean air into the room to get rid of people who poured the dirt. Its nozzle can be adjusted in order to effectively remove dust from humans and prevent outside contamination entering the clean area. It can also be applied to large cargo air shower .

Personal / cargo shower is necessary equipment for human / cargo entering and leaving the clean room and simultaneously play the role of a sealed gas chamber clean room.
In order to reduce the human / cargo attached large number of dust particles, air filtered through HEPA filter then clean air through injection nozzle can be rotated in all directions, effectively and rapid removal of dust particles, dust particles after clearing and then from the primary filter, after the HEPA filtered recirculated into the air shower area.

In order to achieve the best results blow shower, the personal / cargo shower nozzle outlet design wind speed can reach 25m/s or more, blowing wind humans minimum 18m/s, the initial air shower time factory set to 10 seconds .

Air shower tunnel provides a modular assembly, it can be assembled into the actual needs of the air shower size of various lengths.

5 Air shower tunnel configuration

4. Troubleshooting

(1) Fan unable to start

① check the power plug is plugged in

② check whether the E-top switch is pressed (E-stop switch on the outside of the cabinet)

③ confirm the above two are normal still unable to start, please contact with our company

(2) Air shower unable to showering

① check whether the E-top switch on the control panel is pressed, such as emergency stop light is red then do not showering, press the emergency stop button will be ok
② check whether the front door is in a closed state, the front door is not closed under good conditions then does not showering
③ check to see if standing in the sensing area. Again pass through sensing area can be ok.

(3) Lighting the lamp is not lit

① check whether the lamp is damaged, if so , please replace the lamp.

② Please check the lighting key on the control panel is pressed, such as light indicator is not on, lights are also not lit, press the light button will be ok

(4) Air shower low wind speed

① check the voltage is lower than the rated voltage of the fan

② if the air shower has been used for a period, check whether the filter is dirty enough need replaced.

(primary filter replaced generally 1-6 months, HEPA filter replaced usually 6-12 months )

air shower export packing

More types design of air shower tunnel, contact with us for best design for your clean room

Sort by: Vanessa Wang

Skype: wangvanlu

Email at: wangvanlu@gmail.com

Web: www.cleanroomffu.com

Bio-Pharma Industrial Clean Room Solutions----------Sampling Booth

SAMPLING BOOTH: MATERIAL OF CONSTRUCTION: SS 304 (1.2 MM) EXTERNAL DIMENSIONS Max (WXDXH):2000 X 2000 X 2350   MM       INTERNAL DIMENSIONS (WXDXH):1900 X 1500 X 2000MM      SPECIFICATION SAMPLING BOOTH Dispensing Booth / Sampling Booth designed to provide Class 100 working environment at rest with built in scavenging system to ensure Product, operator as well as surrounding environment Protection. CONSTRUCTION : SS 304 (0.8 MM) Except Filters and motor-blower assemblies which will be in standard execution. HEART OF SYSTEM COMPRISES OF Ø   Imported Minipleat HEPA Filter with hot melt technology, which conforms to EU 13 Grade, with an efficiency rating better than 99.99% for 0.3 μ at supply position. Ø   Imported Minipleat HEPA Filter with hot melt technology, which conforms to EU 13 Grade, with an efficiency rating better than 99.99% for 0.3 μ at exhaust position. Ø   Prefilter which conforms to EU 4 Grade, with efficiency of 90% down to 10 micron These Filters are basically made from micro-Fibre-glass media and are inherently washable. Ø   Intermediate filter which conforms to EU 7 Grade, with efficiency of 95% down to 3 micron. These Filters are basically made from micro-Fibre-glass media and are inherently washable. Ø   Motor Blower provided are statically and dynamically balanced, Supply of sufficient capacity and static pressure is used to take care of airflow requirement for entire life of HEPA. Blower is high performance, noise abated, light weighted statically and dynamically balanced. Ø   SS 304 Double Walled Side Panels. Ø   Dwyer Make Magnehelic Differential Pressure Gauge (0 – 25 mm: 2 Nos.) to monitor pressure drop across intermediate filter & HEPA filter and (0-10mm: 1No.)  To monitor pressure drop across PRE Filter with respect to ambient Ø   Electrical control panel mounted on the side panel of the unit. Ø   Fluorescent Light (250 Lux) Ø   ON/OFF Switches for motor & lights Ø   5/15 Amp single-phase switch socket for external equipment. Ø   DOP Test port at upstream of HEPA filter PERFOMANCE Ø   Air cleanliness         :          ISO Class 5  (ISO 14644-1:1999 (E) Ø   Air Velocities           :         0.45 ± 0.05 mps Ø   Air Flow                   :          Vertical - Recirculatory Ø   Noise Level              :     Less than 67 dB on Scale ‘A’ when Ambient is not greater than 55                                                                            dB on Scale ‘A’ Ø   Vibration Level        :      Minimum POWER SUPPLY  :    230 V AC   1-Ø 50HZ